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US Aviation Super Floater FAR Part 103 ultralight – SolidWorks CAD 3D models

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-scans of plans US Aviation Super Floater FAR Part 103 ultralight
-manuals
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-SolidWorks CAD 3D models.

Description

The US Aviation Super Floater FAR Part 103 ultralight sailplane that is designed for fun flying, rather than competition, and as such it has a glide ratio of just 15:1. It is very similar to the primary gliders of the 1930s in concept, performance, and appearance. Designed to fit into the US FAR 103 Ultralight Vehicles regulations, most are not registered with the Federal Aviation Administration.

The aircraft is made from aluminium tube, covered with Dacron. Its 38 ft (11.6 m) span wing is braced by twin “V” struts and jury struts. The cruciform tail is strut-braced. The controls consist of a side stick and rudder pedals. The landing gear is a monowheel gear, mounted directly behind the pilot. A ballistic parachute was factory-optional equipment.

 

General characteristics

Crew: one
Wingspan: 38 ft (12 m)
Wing area: 168 sq ft (15.6 m2)
Aspect ratio: 8.4:1
Empty weight: 179 lb (81 kg)
Gross weight: 400 lb (181 kg)
Performance

Stall speed: 23 mph (37 km/h; 20 kn)
Never exceed speed: 60 mph (97 km/h; 52 kn)
Maximum glide ratio: 15:1 at 35 mph (56 km/h)
Rate of sink: 180 ft/min (0.9 m/s)

Flight review!

But what is this wonderful toy plane? It looks a lot like the original wood and cloth Super Floater of the ’70s, but is made with traditional hang glider material, 6061-T6 and with a dacron covering. Probably the closest relative is another Klaus Hill design, the Fledeling. The Super Floater has a wing made of two spars held apart by compression struts. The wing assembly is inserted into a wing covering made a great deal like a hang glider even to the leading edge pocket with inserted mylar. The wing is then given shape by the insertion of ribs very much like those in a modern hang glider except that they are hinged at the end. The hinged portion makes up the full span ailerons, which are sewed onto the main wing covering and made of heavy reinforced dacron much like the trailing edge of a full race competition glider. But you ask, how can such an aileron not flex into uselessness. The Super Floater has 5 cable operated aileron horns on each wing. this means that the real complexity of the wing is in the cable and pulley operation system inside the wing. The aileron is also stiffened by a transverse rib on the trailing edge. The fuselage is really a 5″ diameter tube with an outer structure covering it for better aerodynamics and appearance. The pilot seat is padded and comfortable, but the flying position is supine much like a racecar with a side stick in the perfect position for effortless operation.

The advertising performance claims for the Super Floater are a stall of 23 mph, min sink at 180 fpm at 28 mph and max L/D of 15/1 at 38 mph. Vne is 60 mph.

I weigh about 185 lb. clothed and ready to fly. I did a number of flights at Mountain Green, Utah at the factory and my indicated min sink was between 120 and 150 fpm. The indicated stall speed of the Super Floater on my Hall airspeed indicator was about 20 mph. I did a number of 360s with an indicated airspeed of 23 to 25 mph and a bank angle of about 30 degrees. In these turns the indicated sink rate varied from 150 fpm to 180 fpm. On these flights, I flew over a much larger area than I would normally cover in a hang glider. I had a sense that the glide ratio was much better than the competition hang gliders I have flown, but as I was not able to fly side by side with a hang glider I cannot verify this.

The SF has a trim system which allows one to adjust the pitch trim in flight. I normally trim the glider to fly about 25 mph hands off, but I can easily change the trim while under tow or if I am flying faster for a distance.

Standard instrumentation on the Super Floater is a yaw string and a specially marked Hall airspeed indicator. A hang glider vario may be easily clamped to the tubular frame surrounding the pilot. I did most of my flying with a Ball M50 clamped to the frame in front of my feet and above the aerotow release.

During aerotow, the Super Floater is much easier to manage than a regular sailplane and also easier to aerotow than a hang glider. The tow plane ideally should fly at 35 to 40 mph. The Super Floater tends to drop below the optimum flight point when towed at below 30 mph, and the handling gets a little twitchy above 50 mph. Other than that, one just follows the towplane. Control under tow mostly consists of keeping the wing of the tow plane on the horizon and keeping the yaw string straight. Many of the pilots test flying the Super Floater have commented on the ease of aerotowing the glider.

Ground based tow is almost effortless. One just keeps the wings level and pulls back on the stick to maintain 30 mph during the climb. The plane comes with a 3 string aero tow release on the nose built onto the glider but there is an optional CG release available for a better climb on a ground based tow. I understand that the SF will ground tow from the nose release however I have only ground towed from the CG hook. I have towed behind a payout winch and with a scooter tow stationary winch. The typical climb rate with each was about 5 00 to 600 fpm.

Aerotowing the Super Floater at Quest Air allowed me to thermal in real thermals for the first time. My first thermalling flight was on a weak day where I had the longest flight of the day. My thermalling technique was based on my hang gliding experience. I flew with one eye on the airspeed and looking around to clear my turns, while listening to the audio on the vario, occasionally checking the visual indication and checking my altitude. Despite the claims of the factory that the min-sink was at 28 mph, I found that the glider thermalled best for me at 23 mph indicated. Flying with both the Hall meter and a propeller ASI, I found that the Hall indicated 23 and the propeller indicated 24. Because I was in a bank, and experiencing some G force, the Hall was reading low. In level flight the two agreed. The glider also gave me a physical indication of the lift, pitching up the nose when entering lift straight on and the lift side wing when passing to the side of the lift. This was very consistent with both my hang gliding experience and (very slight) sailplane experience. What was noticeable is that maneuvering the glider in or around a thermal was practically effortless. The stick gave feedback, but it was like power steering, hardly any effort. My thermalling strategy was to circle in lift, holding a constant airspeed while flattening the turn in lift and tightening it in sink. I fly with the vario set at minimum damping, and average out the variations in my head.

My next thermalling flight was started a little too early, and after a 3000 ft tow and chasing a forming cloud which turned out to have no lift under it, I arrived in the pattern at 750 ft. The Quest Air people claim not to have a house thermal, but over the swamp west of the field, I found a thermal. This particular place is the same place I had found thermals on the weak day, and on previous visits to Quest on a hang glider. I started circling and after a while I found myself at 3500 ft. The tow planes, meanwhile, had been using me as a thermal marker and dropping off gliders in my neighborhood. None of these pilots directly flew into my thermal, but one glider was left above me and the pilot had the disconcerting habit of reversing direction of turning as I thermalled up to it. Since the Super Floater has an excellent sink rate, the air above was of great concern to me thus I was very pleased in the Super Floater with the view above. The view below was also quite good although not the unrestricted view to which the prone hang glider pilot is accustomed. What was of greatest importance since my head was only a foot below and behind the leading edge was clearing turns, and I was splitting my time between watching the ASI and the sky in front of my inside wing tip. My impression is that the location of the wing was such that it occluded less of the sky in the turn than a hang glider wing, but the blind spot was in a different place.

On this day, I found myself in much stronger air than during the previous flight. I had wondered how the Super Floater would handle turbulent thermals. One of the exciting moments of thermalling on a hang glider had been going out of a strong thermal and going over the falls, forcing oneself to wrap the glider back into the thermal while recovering from the dive. I found that this was much less scary in the Super Floater. Rather than being in a dive with the feet banging the keel, I just momentarily saw an airspeed of 35 to 40 and an increase in the noise level. The fabric covered fuselage behind me made a fair amount of noise in the 35 to 55 mph speed range. In fact, the Super Floater was a little nosier than a hang glider at speeds above 30 mph. I soon grew accustomed to it, and was able to block the sound out entirely. Regardless, it was easy to punch back into the thermal and continue circling. I did a number of 360s in thermals where the vario was going from below 0 sink to full scale positive in a single circle, and this was very easy to deal with. Of course, knowing that there was a BRS rocket propelled HES QS550 Quantum Reserve right behind my back certainly increase my confidence level. On the Super Floater, the big red handle protrudes from the underside of the wing just above and in front of my head where it is easy to look up and see it.

My impression of the thermalling capability of the Super Floater was that the glider would circle as tight as a hang glider at exactly the same speeds and bank angles, but with a lower sink rate.

The actual flying technique for the Super Floater is to turn the glider primarily with the rudder and elevator while using the ailerons to maintain the proper bank angle. Once the bank angle is established, then the rudder pressure should be adjusted so that the yaw string is straight back or shows a slight yaw to the inside of the turn. A characteristic of some sailplanes and the Super Floater is that you have to hold slight reverse aileron in a tight flat turn to keep the wing from over banking. I found that I did this naturally, and surmised that since in a tight flat turn, the inner wing is flying much slower than the outer wing, the aileron needs to be deployed to increase the lift on the slower wing. I surmise that this capability accounts for the excellent sink rate in very tight turns.

Some hang glider pilots may not be familiar with the yaw string. For those who haven’t flown a sail plane, I refer them to the movie “Top Gun” The string trailing up the front center of the canopy of the F-14 is a yaw string, and indicates to the pilot the direction of the airflow relative to the aircraft. It is very easy in most three axis aircraft to fly the aircraft yawed at an angle to the airflow. This is inefficient and in sail planes and F-14s where the pilot is concerned about maximizing the glide slope, it is important to keep the yaw string straight back.

On the other hand, on most sailplanes, spoilers provide glide slope control. Because of weight and cost considerations, the Super Floater doesn’t have spoilers. So how does one control glide slope for landing? Well, the Super Floater slips like a bandit. The technique is to just jam one rudder petal to the stop and hold the glider level or banked the opposite way with the ailerons. This will cause the Super Floater to glide like a brick. One can instantly reduce the glide ratio of the Super Floater from better than a competition hang glider down to the glide of an old standard billow cruiser, then easily straighten out the wings and land without risk. There, the yaw string shows that you have attained a satisfactory yaw angle and suitable inefficiency by pointing way off to the side.

The Super Floater stalls very gently in gliding flight. The stall is so gentle that I have done some that were only noticeable due to a sudden increase in airspeed. On the other hand, pulling back on the stick and climbing at a 45 degree angle until the glider stalls still produces a predictable and pretty unfrightening stall. I also tried the same thing while holding the rudder at full lock, and the resulting stall was still pretty easy. The plane dropped into a turning dive that changed into level flight without much input. I did not get the glider to spin but another pilot, Campbell Bowen, more aggressive than I, did get it to spin by climbing at 45 degrees until the glider stalled and just at that moment, applying full left rudder and full right aileron. The glider spun nicely 2 turns but recovered immediately when the controls were neutralized. Incidentally, the same pilot, Campbell Bowen, also cross countryed the Super Floater 10 miles up wind to a sail plane Field, soared with the sail planes, out thermalling them , then flew back. He has done the same with a hang glider, but stated that it was considerably easier with the Super Floater. As the Super Floater is rated at 4 gees positive and 2 negative, it is a utility rated aircraft, not an aerobatics one, but having done spins and stalls, I am certain that it would take major mishandling to come to grief doing this sort of maneuvers.

Landing the Super Floater consists of flying down to the ground, then rounding out the glide to kiss the wheel to the ground, Once the wheel is touching, nosing the plane forward causes the landing skid to touch ground. Once the skid starts dragging, the glider rapidly halts.

Because of the 3-axis control, taking off or landing in cross winds is very easy. Because of the light wing loading, the Super Floater is almost as vulnerable to gusts while on the ground as a hang glider. However if the pilot turns the glider into the wind as the glider rolls to a stop, it is very easy to manage the glider with the pilot in the seat or the trim set at full down elevator.

The foot launching capability of the Super Floater is limited by the weight to winds that help the pilot pick up the plane. I was told by the European distributor that in England, a Super Floater has been foot launched and foot landed in 6 Knot winds, but I can only assume that this is a very manly task best undertaken by a pilot built like Arnold Schwartzenegger. I must admit though that the gentleman who did it, was about my size and apparent age. I am 54. Who knows? Certainly the Super Floater has been very easily foot launched and landed by Larry Hall and others in winds of 20 mph at the Point of the Mountain.

Setup of the Super Floater, without some sort of holding fixture, requires 2 people. These 2 people, if experienced, can take the glider out of the trailer and set it up in 30 minutes. OR, 4 people working in typical 3 Stooges firedrill fashion can do it in 1 hour. A trailer designed for long distance travel or as a permanent home for the glider should be 4 ft wide, 5 ft high and 20 ft long and covered. A short uncovered trailer can be built to carry the glider for retrieval purposes.

The biggest drawback to the Super Floater is that compared to a hang glider it is not very portable. It’s portability is more like that of a sailplane, requiring a proper trailer for transportation. Another factor is that the very best way to launch it is behind an ultralight tug. There are only a handful of certificated towplanes that will tow slow enough, examples being the J-3 Cub, the Super Cub, the Malle, and possibly an L-19 or a Champ. On the other hand, it has such nice ground tow characteristics and such a good sink rate that ground towing the Super Floater is sure to be a viable way to soar. I have my own ultralight tug, the Pterodactyl Ptug, but I am it’s only pilot, so I plan to tow behind my trusty payout winch this summer until I get some Ptug pilots trained.

I have yet to let anyone fly my planes who has not loved the way it flies. So far, the biggest complaint I have had relating to the aircraft itself is that the seat becomes a little hard when the pilot stays up more than an hour or so. The factory has been so advised and is researching more comfortable seat cushion material.

To sum up, I am 54. While I love flying hang gliders and paragliders, I am sure that when I am too old to want to risk flying either, I will still be able to fly a Super Floater safely without fear of injury and have a hellofa lot of fun doing it.

Last spring, I was invited by Steve and Barbara Flynn to fly paragliders from scooter tow at the Sun N Fun fly in at Lakeland, Florida. This led to a series of strange events. First, I ran into Jack McCornack, the designer of the Pterodactyl, then I thermalled a paraglider, but had to bail from the thermal to avoid exceeding 500 ft. Definitely an unnatural act. Also, I received my tow pilot rating while flying for the USHGA in front of a crowd of thousands. Well, hundreds, anyway. Next I met the man who flew ultralights with geese. And for a grand finale, I saw Jack blow a takeoff in front of the same crowd of thousands on a trike equipped hang glider. Unfortunately Jack’s trike, and Jack ended upside down in the ditch next to launch. (the runway, for those aviation oriented among us) Jack survived to tell the tale, in the USUA monthly, The Ultralight Flyer.

Blue and White toy sailplane on display at a booth there. Ooh, it was beautiful. It was really well made. It classified as a rigidwing hang glider or an ultralight sailplane, and there had been an article about it’s predecessor, the wooden Super Floater, designed by Klaus Hill and Larry Hall, which I had read in the ’70s. It was also called the Super Floater. I stood around and admired the little glider. I found that it had been foot launched at the Point of the Mountain, but that it was only foot launchable in special conditions, a list of which start with: “first, you need smooth 20 mph winds”, and finished with: “you need a launch site to which you can tow a 20′ trailer.” Some where in the middle was “You need 3 people to help you pick it up.” Since Point of the Mountain was the only place I knew of that met those requirements, I had faint hope of seeing it fly, but was told that the Super Floater was going to be flown that day at the same time as the hang glider and paraglider demonstration. Turns out that it was very aerotowable, behind anything from a Dragonfly to a J-3 Cub.

I was flying my paraglider from Scooter Tow*, while the hang gliders were towed by Dragonflys, the Flynn Aero Tug and an Airborne Blade trike that cost slightly more than a day’s deposits in Ft. Knox. Different styles were displayed here. The Aussie pilots flew behind the Blade and foot launched, the US hang glider pilots rolled off on a dolly, I ran the paraglider off being towed by a stationary Yamaha motorscooter, and the Super Floater took off like a proper little sailplane on it’s single little wheel. It was towed by a Dragonfly. As we reached 500 ft. we would cut loose and fly around to land in front of the crowd, except for one unfortunate incident where the Super Floater landed in the parking lot to avoid mowing down a landing hang glider. The Super Floater earned it’s name, seemingly just hanging around while every thing else flew down and landed. It clearly had a better sink rate than the hang gliders or my paraglider.

Jealousy forced me to consider asking the price and finding out how to get a test flight. Sure enough there were going to be days scheduled where it would be aerotowed to a different airport to let neophytes fly it, which wasn’t to be allowed at Sun-N-Fun proper. Not only that, but it was being tested at the airport where Jack McCornack was readying his trike to be flown to Sun-N-Fun. So I went over there more hoping to get a few trips around the pattern in Jack’s trike than anything, but Jack was off, promoting his “Loud Birdmen” association, and was nowhere to be seen. Steve Flynn had given me a ride over in hopes of getting to fly the Super Floater and perhaps to let me fly his Flynn Aero Tug. I was in love with the idea of getting a Aero Tug Rating, so I was hoping to get a flight in the Tug. I did, though it turned out to be difficult to fly with Steve holding on to the stick with both hands braced against his knees. We landed and Steve apologized for not being able to “Let go” of his baby. (Glad he had two boys and NO girl. She still would have never had a date.) Steve went up in the Super Floater and flew it like a champ. Tom Peghiny of early hang gliding fame flew it too and loved it. I was afraid to ask to fly it. I had learned to fly in ’59 in a conventional airplane, in so far as an Aeronica Champ tail dragger is conventional, but had flown true 3-axis aircraft only about 3 times in the ensuing 35 years, though by rare co-incidence one of those flights had been only two weeks before. Kent Anderson, of Wind Walker Aircraft, walked up and said, “You ready to go up?” “Gulp,” I said, “Sure!” So there I was, rolling off in the Super Floater. I took the glider up to 15 ft. as I had learned to do aerotowing a hang glider, feet on the rudder pedals and hand on the stick. I was slewing around a little, and my climb was accented by a tendency to fly sideways. After a while, I concluded that I needed to keep my feet still on the rudder pedals and fly with the stick alone. The Dragonfly I was towing behind was a little tired having many hours on the engine, and the day was hot, so the climb rate wasn’t outstanding, but I was soon past the 500 ft. I had been limited to at the fly-in. Finally we got to the 2000 ft. release point. I cut loose. I quickly found that the plane now required the use of rudder pedals. Much like the Flynn aero tug, it required leading a turn with the rudder, and then feeding in some aileron. Once I found out how to turn it smoothly, I hunted for some lift. This was Florida. I have claimed that Florida pilots can’t know how to thermal. Lift is everywhere! Once again this proved to be true. The Super Floater seemed to just hang in the sky. I flew it at speeds from 20 to 45 with no effort. 360s to the left and to the right. It had no flaps nor spoilers, so I had to plan my landing like a hang glider pilot, which strangely enough I was. I flew over the field at 1000 ft. practicing slips. With full left aileron and right rudder, it came down at an extreme angle of yaw and a pretty good decent rate. Knowing that I could slip it, more or less, I planned my landing as an aircraft approach in a hang glider pattern. This turned out to place me way too high, so I had to do about 2 360s on the cross wind leg to adjust my height for the final leg. Though far from standard technique for sailplanes, it served me well, preventing me from landing in the next county. I still had to slip it in, but more by beginners luck than technique, I touched down within 50 ft. of where I started off. I then rolled another 200 ft. before stopping.

Pretty neat. The flying position was more or less supine or flying arm chair as I once flew hang gliders and now fly paragliders. After I landed, I realized that I wasn’t tired. “The little glider that could” was remarkably easy to fly.

I had many things to do at Sun-N-Fun, I was part of the program each day, and trying to look at the displays. Walking around, I came a cross a very small display, consisting of a beautiful Pterodactyl Ascender II and a card table with a number of Pterodactyl parts catalogs on it. I kept an eye on the table and eventually a gentleman sat down there. I went over to ask, and found he was Dave Froble and the present day, Papa ‘Dac, being the current distributor of Pterodactyls and parts. I asked how the flying was, and it turned out that he didn’t like flying in the traffic there. I volunteered to fly his plane, mostly as a jest, and the next thing I knew, he was pushing the plane out to the flight line at a rapid pace. I didn’t want to mention that I hadn’t flown a ‘Dac since I broke my arm four years before, but it seemed like the only honorable thing to do. This didn’t faze him. Soon, I was winging around the pattern. He had to be back to Pennsylvania soon, so invited me to fly it at the 8 AM fly by, the next morning. This required me to get up to make the 6 AM pilot briefing, which I did by the skin on my teeth. It seemed that the grounds only seemed to be deserted at 6 AM. There were a bunch of pilots in the briefing tent along with coffee and donuts. When I got to Dave’s Pterodactyl, there was no one there. Remembering that Dave had invited me to fly it in the 8 AM fly-by, I just pushed it on out, fired it up and got in line. After the fly-by, I landed it, and soon ran into Dave who was just arriving. He was totally happy it had been in the air, exposure being good for his business, but happened to mention that the fuel had been in the plane since last fall. I was just happy that the engine ran. We started talking about using a Pterodactyl as a Ptug***, which I liked, already having one at home. Dave left for Pennsylvania that day, and I had been in the air about 6 times on his plane.

Yeah, you ask, but this article is about Super Floaters, not Pterodactyls, which now that you mention it is a pretty strange name anyway. Well, I’m getting there, I’m getting there. Sun-N-Fun came to an end. I had flown hang gliders, paragliders, a Pterodactyl, and the world’s only Super Floater. I had seriously committed aviation, and I had to admit that my mind kept coming back to the Super Floater. I thought about Super Floaters. I dreamed about Super Floaters. I schemed about Super Floaters. One thing kept coming back to me. There are approximately 220,000 pilots in the US qualified to fly Super Floaters without further training. So within a few weeks I had plunked my money down for Super Floater #9 in the first production run. Wind Walker Aviation, or the Super Floater Factory, factory for short, seemed to believe that they would be pushing the first production Super Floater out of the door about June 15th. The realities of complete load testing, a small amount of redesign, and production machining moved the estimated date of completion out to Aug. 15. Meanwhile, I was having to secure a trailer which would carry a Super Floater which turned out to be not so small after all. The trailer turned out to be available only directly from the factory at Elkhart, Indiana. I got the trailer built and went to pick it up. Meanwhile, the factory was fine tuning the design and honing their production line in Mountain Green, Utah, in the old UP International factory building, with the new company, Blue Skies Aviation. My glider still wasn’t ready. My trailer was big enough for 2 Super Floaters, so I said something along the line of “What the heck?” and ordered another one.

Meanwhile, back at the ranch. I was working feverishly on updating my old Pterodactyl Ascender, and the key word is OLD. I built it from a kit, (remember those) in ’81. Flying wires, rusty bolts and rotten wooden plugs in the air frame were all replaced with new stuff. I built a launch dolly, and began towing my buddies, who all were feverishly enthused about aerotow, due to a spring visit by Hungary Joe with his Dragonfly. My goal was to be able to tow the Super Floater as soon as I had it in hand. Jack McCornack, the original Papa ‘Dac, visited, and pronounced my Ptug airworthy, but needing a little more horsepower.

Meanwhile, I got the promise that my two, count em, 2 Super Floaters would be ready by the first part of December. So I made my plans for a trip to Mountain Green. My son, a friend of his, and I drove to Utah in 25 hours flat. We left Friday morning, and Saturday noon, I was climbing up into the Utah sky behind a Dragonfly piloted by Dick Cheney himself, the driving force behind the production of the Super Floater. I had been told to fly the Super Floater without the rudder, and tried it. I yawed back and forth. I finally found that it is best to keep the feet firmly planted on the rudder pedals but not moving and fly it with the stick. Smooth as glass. This plane, solid white, was my personal plane. Specially equipped with a BRS rocket attached to a HES Quantum 550 reserve, this was the glider I plan to be flying, perhaps for many years. It was pretty clear that I hadn’t made a mistake. The latest production plane flew even better than the prototype. With 3500 ft of paved runway, I didn’t bother to spot land it, but instead, just greased it in and rolled it back about 1000 ft. It was clear that I did have to take pains to land it on the spot or I could really go floating down the runway.

I spent the next four days fitting the gliders to the trailer with a side trip or two to the Point with my son and friend to fly hang gliders and paragliders. Finally, I got to fly glider two, Blue and White like the prototype. Dave Chapman towed me 3400 ft. up. I could see over the mountains and to the other side. I wrang it out, and flew all over the valley. My Ball M50 showed a sink from 120 to 140 fpm, with an occasional dip when I decided to go speeding around instead of min-sinking it. I had launched down wind, but was advised to land up wind, down hill, and at the far end of the runway as going down hill, I could float a long way. As it happened, I practiced my slip and the “long way” was the distance I had to walk the plane back after I landed right at the end. Turns out in light winds, it is really easy to roll the glider around. You do feel like you are handling a sailplane and not a hang glider though. As a side issue, I also got to fly John Heiney’s personal 142 Predator. Really nice ship.

The next day, it was snowing, so we went skiing. I quickly learned that snow boarding was harder than it looked so my only hang gliding injury of the trip was due to an errant snow board. After we skied, we loaded the planes and split back to Texas, my trailer full with 2 Super Floaters, 4 hang gliders and 3 paragliders. Too bad I couldn’t get Wind Walker’s Dragonfly in too, but they might have noticed it missing.

Weather kept me from flying the Super Floaters, but I kept getting email messages from Sam Martin, who has the very first Super Floater off the production line hangered at Wallaby Ranch. One message was that he had done 4 hours the previous day. Darned Florida pilots. In Florida, there IS lift everywhere.

The history of the Super Floater is just starting, and there will be many more stories to stories to tell. This plane flies well. Probably a bit better than the best current hang gliders, but not as good as the Carbon Dragon or modern sail planes, but that’s not exactly what it’s about. It’s like the sailplane pilot with 1000s of hours in glass competition ships said it after he flew the Super Floater at Sun-N-Fun. “I can’t remember when I’ve had more FUN flying in a lot of years.”

The Super Floater Part II
The Journey Continues

It is absolutely essential at this point that I point out that I liked the Super Floater so much that I became a dealer, so that everyone can suspect me of sales hype and hyperbole. I am a believer that the truth serves better than fiction, so you may, if you want, take me at my word when I tell more stories about the continuing saga of the Super Floater.

Soon after receiving my plane, I was put in the position that Kent Anderson of Wind Walker was in when he had to decide whether or not he could let me fly their one and only factory prototype. I had to listen to various pilots qualifications and cock and bull stories to figure out whether or not my plane would be safe in their hands.

I took my Super Floater, which I had just fitted with a CG tow hook, to the Fault Line Flyers home airport to let all qualified comers fly it in test flights. We set the plane up, and first I towed it up behind a payout winch to see how the tow hook worked and how the Super Floater towed with a land based tow system, a TLS payout winch being operated by it’s designer, Chris Gagliano. I was sure from the gross weight of a Super Floater and pilot, of about 350 lb. that it would tow at the same tow line tension as a tandem hang glider so we set it at 200 lb. with a 400 lb. weaklink. The launch was smooth and after a relatively flat climb to get clear of the ground, I nosed the plane back until the airspeed was 25 mph. As the tow tension increased due to rope payout, the plane seemed to speed up even with the same stick pressure until finally at the top of the tow, I was towing at almost 40. This was well under the Vne and maneuvering speed of the aircraft and no cause for alarm. I tipped the nose down and released the tow line. The day was moderately cold, about 40 degrees, typical for the middle of the winter in Texas. I knew that there were thermals as I had passed occasional columns of buzzards on the way there, but not close together. There was a Schweizer 1-26 thermalling in the distance where he had been dropped by a tow plane. Immediately, I found that there was sufficient lift for the Super Floater right where I had released from the tow line. I started circling, but wasn’t really trying to stay up as I knew that there were people below who wanted to test my plane. Despite my haphazard thermalling technique, I soon noticed that I was averaging 50 fpm up or more, almost no matter what I did. Remembering the people below, I sort of moseyed down wind to the end of the runway, but the Super Floater defeated me. I found that it was sort of like an Ouiji Board. It seemed that my hands moved on their own to keep me climbing. I ordered myself to fly down, and pushed the stick forward to an airspeed of 45 mph. The vario immediate responded to tell me I was climbing at 200 fpm. Hmmm. I sort of thought the vario was acting up, but no, my altitude was increasing. I must have flown through the mother of winter thermals. I finally kicked the rudder and put the Super Floater into a slip and finally started burning off enough altitude to enter the pattern. I slipped it down right onto the grass strip and rolled to a stop. I found that my little excursion had been 1/2 hour long. The Schweitzer had long been down.

“Who’s next” I said, and immediately had a list of hang glider pilots and sailplane pilots who wanted to go up. As each one flew, I noticed a disturbing trend. As each pilot exited the plane, he had a grin from ear to ear. I was tempted to save these people from permanent face distortion via a couple of quick slaps, but instead, just waited while they told me how much fun the Super Floater was and how well it flew. Music, of course, to my ears. As I briefed these pilots before they flew, I began telling them that the main characteristic of the Super Floater was that there would be NO surprises. It wouldn’t spin unless you forced it, and it’s stall was so mild that you could hardly feel it.

I ended the day with happy pilots and a big grin myself.

For my next stunt, I took the Super Floater out to my training site to see how it would scooter tow from a relatively rough field. I did about five tows, each to 400 to 500 ft The ground was mowed but very rough with furrowed ground. The plane took it well, both launching and landing.

I began readying for my second trip to Sun ‘N Fun, to represent the USHGA, the Super Floater, and the Pterodactyl Ptug. To improve the tow performance of the Ptug, I replaced the stock 30 HP motor on the Ptug with a 64 HP Rotax ultralight engine. This gave it approximately the climb rate of a rocket without a glider in tow, and a climb rate of 650 to 750 fpm with the Super Floater behind it. To make a long story short, the Super Floater and the Pterodactyl worked great together.